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Analysis of the Performance of Disc Brake System of Addis Ababa Light Rail Transit Using Temperature and Coefficient of Friction as a Parameter

Received: 30 September 2016     Accepted: 14 October 2016     Published: 16 November 2016
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Abstract

Most of railroad passenger vehicles in the world equipped with disc brake system which is mounted either on the wheel for (wheel mounted) or axle on the bogie frames for (axle mounted). A disc brake is a device which is used to stop or reduce the motion of vehicles. The braking performance of the train is one of the most important factors that affect the traffic and running safety of the vehicle. Among many factors, braking performance of trains is mainly affected by temperature and µ (between brake disc and pad). The main purpose of this study is determination of nodal temperature and friction coefficient, considering different loading and operating conditions, necessary to verifying safety requirements for the movement of trains. Disc brake is modeled on Solid Works 13.0, then simulation was followed using Multi-physics ANSYS workbench 14.5 Version. The thermal transient analysis of disc braking system is performed to evaluate under service and emergency braking conditions independently for selected stations. A comparison between analytical determination of µ and Ansys analysis results shows that, the performance of the disc brake is highly affected during emergency braking conditions due to minimum stopping distance and delay time. The analysis result shows, compare to the 3 stations, the maximum nodal temperature is 413.88°C at station Meri/CMC 2 which is much less than from the allowable values of 800°C. The results obtained by the simulation are satisfactory compared with those of the specialized literature Hence, a good suggestion will be given on the vehicle travelling speed based on the performance on each braking conditions where if results is obtained above the allowable value.

Published in International Journal of Mechanical Engineering and Applications (Volume 4, Issue 6)
DOI 10.11648/j.ijmea.20160406.11
Page(s) 205-211
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2016. Published by Science Publishing Group

Keywords

ANSYS Workbench, Disc Brake, Solid Works, Thermal Transient Analysis

References
[1] UNECA. “Africa Review Report on Transport,” United Nations Economic and Social Council 27-30, Addis Ababa, Ethiopia, October 2009.
[2] Norihisa Tadakoshi and Takao Okamoto, “Rail transport in the world’s major Cities,” Japan, October 2000.
[3] Perpinya D., Reliability and Safety in Railway, Barcelona, Spain: Intech, March 2012.
[4] Milenković, P. D. et. al, Milenković, P. D. et. al. The influence of brake pads thermal conductivity on passenger car brake system efficiency, Thermal Science: Year 2010, Vol. 14, Suppl., pp. S221-S230].
[5] M. R. 2. D. G. 3. V. Chengal Reddy 1,"modelingand analysis of FSAE car disc brake using fem,"vol. 3, no. 9, 2013.
[6] Daniel Das. A, C. R. R. P. B, "Structural and Thermal Analysis of Disc brake in Automobiles," vol. 2, no. 3, 2013.
[7] Poul greibet rafitec scion – DTU, July 2007, Braking distance, friction and behavior, www.trafitec.dk.
[8] Yehualaeshet Jemere, “Addis Ababa Light Rail Transit Project” July, 2012.
[9] Guru Murthy Nathi, T N Charyulu, K. Gowtham, P. Satish Reddy, “COUPLED STRUCTUAL / THERMAL ANALYSISOF DISC BRAKE.”
[10] Ali Belhocine, and Mustafa Bouchetara, (August., 2012),”Investigation of temperature and thermal stress in ventilated disc brake based on 3D thermo mechanical coupling model,” August, 2012.
[11] Cătălin Cruceanu (2012). Train Braking, Reliability and Safety in Railway, Dr. Xavier Perpinya (Ed.), ISBN: 978- 953-51-0451-3, In Tech, http://www.intechopen.com/books/reliability- and- safety-in railway/braking systems-for- railway-vehicles.
[12] Grieve D. G., Barton D. C., Crolla D. A., Buckingham J. T. (1998), Design of a lightweight automotive brake disc using finite element and Taguchi techniques, Proc. Instn. Mech. Engrs., Vol. 212, No 4, 245-254.
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  • APA Style

    Andinet Kumella Eticha. (2016). Analysis of the Performance of Disc Brake System of Addis Ababa Light Rail Transit Using Temperature and Coefficient of Friction as a Parameter. International Journal of Mechanical Engineering and Applications, 4(6), 205-211. https://doi.org/10.11648/j.ijmea.20160406.11

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    ACS Style

    Andinet Kumella Eticha. Analysis of the Performance of Disc Brake System of Addis Ababa Light Rail Transit Using Temperature and Coefficient of Friction as a Parameter. Int. J. Mech. Eng. Appl. 2016, 4(6), 205-211. doi: 10.11648/j.ijmea.20160406.11

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    AMA Style

    Andinet Kumella Eticha. Analysis of the Performance of Disc Brake System of Addis Ababa Light Rail Transit Using Temperature and Coefficient of Friction as a Parameter. Int J Mech Eng Appl. 2016;4(6):205-211. doi: 10.11648/j.ijmea.20160406.11

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  • @article{10.11648/j.ijmea.20160406.11,
      author = {Andinet Kumella Eticha},
      title = {Analysis of the Performance of Disc Brake System of Addis Ababa Light Rail Transit Using Temperature and Coefficient of Friction as a Parameter},
      journal = {International Journal of Mechanical Engineering and Applications},
      volume = {4},
      number = {6},
      pages = {205-211},
      doi = {10.11648/j.ijmea.20160406.11},
      url = {https://doi.org/10.11648/j.ijmea.20160406.11},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmea.20160406.11},
      abstract = {Most of railroad passenger vehicles in the world equipped with disc brake system which is mounted either on the wheel for (wheel mounted) or axle on the bogie frames for (axle mounted). A disc brake is a device which is used to stop or reduce the motion of vehicles. The braking performance of the train is one of the most important factors that affect the traffic and running safety of the vehicle. Among many factors, braking performance of trains is mainly affected by temperature and µ (between brake disc and pad). The main purpose of this study is determination of nodal temperature and friction coefficient, considering different loading and operating conditions, necessary to verifying safety requirements for the movement of trains. Disc brake is modeled on Solid Works 13.0, then simulation was followed using Multi-physics ANSYS workbench 14.5 Version. The thermal transient analysis of disc braking system is performed to evaluate under service and emergency braking conditions independently for selected stations. A comparison between analytical determination of µ and Ansys analysis results shows that, the performance of the disc brake is highly affected during emergency braking conditions due to minimum stopping distance and delay time. The analysis result shows, compare to the 3 stations, the maximum nodal temperature is 413.88°C at station Meri/CMC 2 which is much less than from the allowable values of 800°C. The results obtained by the simulation are satisfactory compared with those of the specialized literature Hence, a good suggestion will be given on the vehicle travelling speed based on the performance on each braking conditions where if results is obtained above the allowable value.},
     year = {2016}
    }
    

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  • TY  - JOUR
    T1  - Analysis of the Performance of Disc Brake System of Addis Ababa Light Rail Transit Using Temperature and Coefficient of Friction as a Parameter
    AU  - Andinet Kumella Eticha
    Y1  - 2016/11/16
    PY  - 2016
    N1  - https://doi.org/10.11648/j.ijmea.20160406.11
    DO  - 10.11648/j.ijmea.20160406.11
    T2  - International Journal of Mechanical Engineering and Applications
    JF  - International Journal of Mechanical Engineering and Applications
    JO  - International Journal of Mechanical Engineering and Applications
    SP  - 205
    EP  - 211
    PB  - Science Publishing Group
    SN  - 2330-0248
    UR  - https://doi.org/10.11648/j.ijmea.20160406.11
    AB  - Most of railroad passenger vehicles in the world equipped with disc brake system which is mounted either on the wheel for (wheel mounted) or axle on the bogie frames for (axle mounted). A disc brake is a device which is used to stop or reduce the motion of vehicles. The braking performance of the train is one of the most important factors that affect the traffic and running safety of the vehicle. Among many factors, braking performance of trains is mainly affected by temperature and µ (between brake disc and pad). The main purpose of this study is determination of nodal temperature and friction coefficient, considering different loading and operating conditions, necessary to verifying safety requirements for the movement of trains. Disc brake is modeled on Solid Works 13.0, then simulation was followed using Multi-physics ANSYS workbench 14.5 Version. The thermal transient analysis of disc braking system is performed to evaluate under service and emergency braking conditions independently for selected stations. A comparison between analytical determination of µ and Ansys analysis results shows that, the performance of the disc brake is highly affected during emergency braking conditions due to minimum stopping distance and delay time. The analysis result shows, compare to the 3 stations, the maximum nodal temperature is 413.88°C at station Meri/CMC 2 which is much less than from the allowable values of 800°C. The results obtained by the simulation are satisfactory compared with those of the specialized literature Hence, a good suggestion will be given on the vehicle travelling speed based on the performance on each braking conditions where if results is obtained above the allowable value.
    VL  - 4
    IS  - 6
    ER  - 

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Author Information
  • School of Mechanical and Industrial Engineering, Addis Ababa Institute of Technology (AAiT), Addis Ababa University (AAU), Addis Ababa, Ethiopia

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